Product Description
Engineered with meticulous precision and crafted from high-quality tungsten carbide, CNC Machined Tungsten Carbide 3D Printer Nozzle offers unparalleled performance, durability, and versatility. Tungsten carbide nozzle outperforms traditional brass nozzles. Its exceptional hardness and resistance to wear and abrasion ensure extended nozzle life, reducing the need for frequent replacements and minimizing downtime.
CNC machining process ensures that each nozzle is crafted to perfection, guaranteeing precise filament extrusion. With tight tolerances and a smooth inner bore, this nozzle delivers exceptional print quality, enabling you to create intricate and detailed 3D prints with ease.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Characteristics of Tungsten Carbide:
a. Hardness:
Tungsten carbide boasts an impressive hardness of 9 on the Mohs scale, making it one of the hardest materials available.
b. Melting Point:
Tungsten carbide has a high melting point of approximately 2,870°C (5,198°F), allowing it to withstand extreme temperatures.
c. Wear Resistance:
Tungsten carbide exhibits exceptional wear resistance, making it suitable for applications involving abrasive materials and high-velocity flows.
d. Thermal Conductivity:
Tungsten carbide possesses a relatively high thermal conductivity, enabling efficient heat dissipation during 3D printing processes.
e. Chemical Inertness:
Tungsten carbide is chemically inert, rendering it resistant to corrosion and degradation from various chemicals.
2. Advantages of Tungsten Carbide Nozzles:
a. Durability:
Tungsten carbide nozzles are highly durable and can withstand prolonged use without significant wear or degradation.
b. High Temperature Resistance:
Tungsten carbide maintains its strength and integrity even at elevated temperatures, making it suitable for printing high-temperature materials.
c. Precision Printing:
The exceptional hardness and wear resistance of tungsten carbide ensure precise filament extrusion, resulting in high-quality prints with fine details.
d. Versatility:
Tungsten carbide nozzles can handle a wide range of materials, including abrasive filaments, composites, and metal-filled filaments, expanding their application possibilities.
3. Comparison with Other Nozzle Materials:
a. Brass Nozzles:
- Advantages:
Brass nozzles are affordable, have good thermal conductivity, and are suitable for general-purpose printing with non-abrasive filaments.
- Disadvantages:
Brass nozzles wear out relatively quickly when used with abrasive materials, limiting their durability and lifespan.
- Application Range:
Brass nozzles are commonly used in entry-level 3D printers and for printing with standard filaments.
b. Stainless Steel Nozzles:
- Advantages:
Stainless steel nozzles offer better wear resistance than brass, making them suitable for printing with mildly abrasive filaments.
- Disadvantages:
Stainless steel nozzles have lower thermal conductivity and are less effective at dissipating heat compared to tungsten carbide.
- Application Range:
Stainless steel nozzles are often used in applications requiring moderate wear resistance and compatibility with a range of filaments.
c. Ruby Nozzles:
- Advantages:
Ruby nozzles exhibit excellent wear resistance, surpassing tungsten carbide in some cases. They are ideal for printing with highly abrasive filaments.
- Disadvantages:
Ruby nozzles are expensive and have lower thermal conductivity than tungsten carbide, which can lead to heat-related issues.
- Application Range:
Ruby nozzles find use in specialized applications where extreme wear resistance is required, such as printing with carbon fiber or metal-filled filaments.
Product display
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Application
1. Prototyping and Product Development:
CNC Machined Tungsten Carbide 3D Printer Nozzles are ideal for prototyping and product development processes. Their precise filament extrusion and ability to handle different materials allow designers and engineers to create accurate and functional prototypes, accelerating the product development cycle.
2. Automotive and Aerospace Industries:
In the automotive and aerospace sectors, precision and durability are paramount. Tungsten carbide nozzles excel in printing complex parts, such as engine components, turbine blades, and lightweight structural elements. Their resistance to wear and high-temperature capabilities make them suitable for demanding applications in these industries.
3. Medical and Dental Applications:
The medical and dental fields benefit greatly from them. They enable the production of intricate surgical guides, dental models, and custom prosthetics with exceptional accuracy and detail. The biocompatibility of tungsten carbide ensures safe and reliable use in these critical applications.
4. Jewelry and Artistic Creations:
Artists and jewelry designers can elevate their creations with the precision and versatility of these nozzles. Tungsten carbide nozzles allow for the production of intricate and delicate jewelry pieces, sculptures, and artistic models. The ability to print with a wide range of materials, including precious metals, expands the possibilities for artistic expression.
5. Education and Research:
In educational institutions and research facilities, they play a vital role in teaching and exploration. They enable students and researchers to bring their ideas to life, facilitating hands-on learning and experimentation across various disciplines, including engineering, architecture, and biology.
6. Industrial Manufacturing:
Industrial manufacturing processes can benefit from the use of tungsten carbide nozzles. Their high durability and resistance to wear make them suitable for continuous printing in large-scale production environments. These nozzles can be utilized in the creation of custom jigs, fixtures, and tooling, streamlining manufacturing processes.
7. Electronics and Electrical Components:
The electronics industry requires precision and reliability in component manufacturing. CNC Machined Tungsten Carbide 3D Printer Nozzles can produce intricate circuit boards, connectors, and housings with exceptional detail and accuracy. The ability to print with conductive materials further expands the possibilities for creating functional electronic prototypes.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.