Product Description
Tungsten Carbide punch head is a highly durable and reliable component that is widely used in various industries. The material, Tungsten Carbide, is known for its exceptional strength and toughness, making it ideal for applications that require high resistance to wear and tear.
It is commonly used in manufacturing processes that involve punching and cutting thick materials such as metals, plastics, and wood. Its sharp edges are designed to cleanly cut through even the toughest materials, ensuring efficient and accurate production processes.
Apart from its excellent mechanical properties, it also exhibits a high resistance to corrosion and chemical damage, making it ideal for use in harsh environments.
Furthermore, it is highly resistant to deformation due to high heat or pressure, ensuring that the component remains in shape even under extreme working conditions. This property ensures that the component remains efficient and effective, delivering consistent performance throughout its service life.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Hardness -
Tungsten carbide is one of the hardest materials known to man. Its hardness can range from 8.5 to 9.5 on the Mohs scale, making it highly resistant to wear and abrasion.
2. Strength -
Tungsten carbide has a very high compressive strength, ranging from 2,000 to 4,000 MPa. This means it can handle heavy loads and resist deformation even under extreme pressure.
3. Toughness -
Despite its hardness, tungsten carbide is also surprisingly tough. It can withstand impacts and shocks that would shatter other materials, making it ideal for use in tools and machinery.
4. Corrosion resistance -
Tungsten carbide is highly resistant to corrosion and oxidation, even at high temperatures. This makes it an excellent choice for use in harsh environments, such as the oil and gas industry.
5. Thermal conductivity -
Tungsten carbide has a very high thermal conductivity, allowing it to dissipate heat rapidly. This makes it ideal for use in cutting tools and other applications where high temperatures are generated.
Advantages:
• High hardness and strength
• Excellent wear resistance
• Good corrosion resistance
• High thermal conductivity
• Good toughness
Disadvantages:
• Tungsten carbide is brittle and can fracture easily if subjected to sudden impacts or shocks.
• It is relatively expensive compared to other materials.
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Application
1. Automotive Industry
In the automotive industry, Tungsten Carbide punch heads are widely used in the production of airbags. The punch heads are used to create the intricate patterns required for the airbags’ production, ensuring that the airbag inflates and deflates smoothly and efficiently. Moreover, they are employed in the production of fuel injectors, brake systems, engine components, and other crucial parts of automotive vehicles. The addition of them increases the lifespan of these components, reducing downtime, and improving overall vehicle safety.
2. Electronic Industry
They are also used in the electronics industry. The material's superior hardness allows for the creation of small and intricate parts used in electronic devices. For instance, Carbide punch heads play a critical role in the production of printed circuit board (PCB) drilling machines, where the material's durability and wear resistance are essential in maintaining drilling accuracy and product consistency. Likewise, they are used in producing sensors, switches, and other electronic components, ensuring that these components have high durability and reliability.
3. Medical Industry
In the medical industry, they are used in the production of a variety of medical instruments such as needles, surgical blades, and dental drills. As a material, Tungsten Carbide punch heads do not rust and have exceptional durability, making them ideal for medical instruments' production. This material's wear resistance ensures that the instruments remain sharper for longer, reducing the frequency of maintenance and replacements, and lessening the chance of infection.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.