Product Description
Wire cut tungsten carbide LED precision mold parts are high-quality components that are crucial to the efficient operation of several industrial processes. These precise parts are manufactured using advanced machinery, with the tungsten carbide material providing excellent strength, durability, and wear resistance.
And wire cutting tungsten carbide parts are essential components in many industries such as aerospace, automotive, and medical. Tungsten carbide offers a high level of hardness and wear resistance, making it an ideal material for parts that are subject to constant friction and wear.
Wire cutting, also known as wire EDM, is a technique used to cut and shape tungsten carbide parts with extreme precision. In this process, a thin wire is fed through a workpiece, and an electric current is used to heat and melt the material, allowing for precise cuts and shapes to be made.
One of the benefits is that it provides a high level of accuracy and repeatability. With the use of computer-controlled machines, wire cutting can produce parts that are within a few microns of the desired specifications.
Furthermore, they can be made to very tight tolerances, which ensures that parts fit and function together smoothly and accurately. This is especially important in industries such as medical and aerospace, where precision and reliability are critical.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Hardness:
Tungsten carbide is extremely hard and durable, even more so than titanium and most other metals. It has a Mohs hardness of 9 and is second only to diamonds in terms of hardness.
2. Strength:
It is also very strong and has a high tensile strength, making it ideal for use in applications where durability and toughness are important factors.
3. Wear resistance:
It is highly wear-resistant and can withstand repeated use and exposure to harsh environments without showing signs of wear or damage. This makes it a popular choice for tools, machining components, and wear-resistant parts.
4. Corrosion resistance:
It is highly resistant to corrosion and chemical attack, making it an excellent choice for working with harsh chemicals or in environments with high humidity and moisture.
5. Versatility:
It can be used in a wide range of applications, from cutting tools and drill bits to wear-resistant parts for the mining and construction industries.
Despite its many advantages, it also has some drawbacks. One of the main disadvantages is its brittleness, which can lead to chipping and cracking under high stress or impact. Additionally, it is more difficult to machine than some other materials, which can increase manufacturing costs.
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Process
Wire cutting is a process of using a wire or electrode to cut through various materials, typically used in industrial settings. The process involves using a thin, highly conductive wire to slice through the material, guided by precision machinery.
The first step in the wire cutting process is to carefully select the parameters for the machine, including the wire diameter, voltage, and cutting speed. Once these are established, the machine can be set up and calibrated for the specific material being cut.
Next, the material is securely clamped onto a fixture or workbench to prevent movement during the cutting process. The wire electrode is then carefully positioned and guided through the material, creating precise, clean cuts without damaging the surrounding material.
Wire cutting can be used for a wide range of materials, including metal, plastic, foam, and even living tissue. It is a highly precise and efficient method of cutting, capable of creating intricate shapes and designs without the need for additional machining or finishing.
Application
Wire Cut Tungsten Carbide LED precision mold parts find extensive application in various industries due to their excellent properties such as high hardness, wear resistance, and toughness. These mold parts have proven to be extremely useful in the manufacturing of products ranging from electronic components to medical devices.
One of the applications is in the production of molds for electronic components such as connectors, capacitors, and resistors. These molds require precise and intricate shapes that can only be achieved through wire cut tungsten carbide precision mold parts. The parts have excellent dimensional stability, enabling the production of consistent and accurate molds that help maintain product quality.
Moreover, they are also used in the manufacture of parts for the automotive industry. In particular, they are critical in the shaping and forming of engine components such as valves, pistons, and gears. The high wear resistance and durability of tungsten carbide ensure that these components can withstand the harsh conditions of an engine's operation while maintaining their shape and integrity.
In the medical industry, wire cut tungsten carbide LED precision mold parts are used in the production of precision parts such as surgical instruments and implants. The high precision and dimensional stability provided by these mold parts ensure that the final products are compatible with the human body, leading to the successful healing of patients.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.