Precision CNC Profile Grinding Parts

Product Description

Precision CNC Profile Grinding Parts are meticulously crafted components that undergo a specialized grinding process to achieve exceptional accuracy and surface finish.

The CNC profile grinding process allows us to create intricate shapes, contours, and profiles with exceptional accuracy. This makes our parts ideal for applications that require tight tolerances, such as gears, shafts, molds, and precision machinery components.

We utilize premium quality materials, including alloy steels, stainless steels, and specialized alloys, to ensure the durability and longevity of our grinding parts.

If you require custom-made parts, we have the capabilities to meet your specific needs.

Our Capabilities

Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.

Product Feature

1. Precision:

Precision CNC Profile Grinding Parts exhibit exceptional precision with tight tolerances, typically ranging from ±0.001mm to ±0.005mm. This level of accuracy ensures the exact dimensions and profiles required for critical applications.

2. Surface Finish:

These parts offer superior surface finishes, typically ranging from Ra 0.2μm to Ra 0.4μm. The CNC grinding process achieves smooth and polished surfaces, reducing friction, wear, and improving overall performance.

3. Profile Complexity:

They can accommodate complex profiles, contours, and shapes with high accuracy. This allows for the production of intricate components that meet specific design requirements.

4. Material Versatility:

These parts can be manufactured from a wide range of materials, including alloy steels, stainless steels, tool steels, and specialized alloys. This versatility enables the production of parts suitable for various applications and industries.

5. High Production Efficiency:

They can be produced in large quantities with consistent quality. The automated nature of CNC machines ensures efficient and repeatable manufacturing processes, reducing production time and costs.

6. Customization:

They can be customized to meet specific customer requirements. From unique profiles to specialized surface finishes, these parts can be tailored to suit individual needs.

Advantages

a. Exceptional Accuracy:

They offer precise dimensions and profiles, ensuring reliable performance and compatibility with mating components.

b. Superior Surface Finish:

The high-quality surface finish achieved through CNC grinding reduces friction, wear, and improves the overall efficiency of the parts.

c. Versatility:

They can be used in a wide range of industries and applications due to their ability to accommodate complex profiles and various materials.

d. Consistency:

The automated nature of CNC machines ensures consistent quality and adherence to specifications, resulting in reliable and uniform parts.

Disadvantages

a. Cost:

They can be relatively expensive due to the specialized equipment and expertise required for the grinding process.

b. Time-consuming:

The CNC grinding process may take longer compared to other machining methods, especially for complex profiles and high precision requirements.

c. Limited Size:

They have limitations in terms of the size of the components that can be produced. Large or oversized parts may require alternative machining methods.

d. Tooling and Setup:

CNC grinding requires specific tooling and setup, which may involve additional time and resources for preparation.

Product display

Application

1. Automotive Industry:
CNC Profile Grinding Parts play a crucial role in the automotive sector. They are used in the production of engine components, such as camshafts, crankshafts, and gears, where precise profiles and surface finishes are essential for optimal performance. Additionally, these parts find application in transmission systems, steering mechanisms, and suspension components, contributing to the overall efficiency and reliability of vehicles.

2. Aerospace Industry:
In the aerospace industry, they are utilized for critical components like turbine blades, rotor shafts, and landing gear components. The high precision and surface finish achieved through CNC grinding ensure the integrity and performance of these parts, meeting the stringent requirements of the aerospace sector.

3. Medical Industry:
Precision is of utmost importance in the medical field, and they find extensive use in manufacturing medical devices and equipment. These parts are employed in surgical instruments, orthopedic implants, dental tools, and prosthetic devices. The exceptional accuracy and surface finish provided by CNC grinding ensure the reliability and functionality of these crucial medical components.

4. Manufacturing Industry:
They are widely employed in the manufacturing sector for various applications. They are used in the production of molds and dies, where intricate profiles and precise dimensions are required. Additionally, these parts find application in precision machinery, robotics, and automation systems, contributing to the efficiency and reliability of manufacturing processes.

5. Tool and Die Industry:
They are instrumental in the tool and die industry, where they are used for manufacturing cutting tools, punches, and dies. The precise profiles and sharp edges achieved through CNC grinding enable these parts to deliver superior cutting performance and extended tool life.

6. Energy Industry:
In the energy sector, they are utilized in the production of turbine components, such as blades and vanes. The high precision and surface finish achieved through CNC grinding ensure optimal energy conversion and efficiency in power generation systems.

Product process

Packaging and shipping

FAQ

Q: Are you a trading company or manufacturer?
A: We are a manufacturer.

Q: When was your company founded?
A: Our company was founded in 2005.

Q: How long can you reply after getting RFQ?
A: Within 24 hours.

Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.

Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.

Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.