Custom 45# Carbon Steel Wire Cut Gears

Product Description

Introducing our Custom 45# Carbon Steel Wire Cut Gears, where precision meets customization. Crafted from resilient 45# carbon steel, these gears undergo a meticulous wire-cutting process to ensure exact shaping and enduring performance.

Designed for versatility, they strike the right balance between strength and machinability, making them suitable for a wide array of applications. Customized to your specifications, these Wire Cut Gears deliver reliable and precise performance, meeting the demands of diverse industries. Upholding strict quality control, our CNC machining facility ensures each gear meets the high standards expected in precision engineering.

Our Capabilities

Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.

Product Feature

1. Chemical Composition:
- Carbon (C): 0.42% - 0.50%
- Manganese (Mn): 0.50% - 0.80%
- Phosphorus (P): ≤ 0.045%
- Sulfur (S): ≤ 0.045%

2. Hardness:
- HRC (Hardness Rockwell C): 160 - 180

3. Tensile Strength:
- 600 MPa (Megapascals) - 750 MPa

4. Yield Strength:
- 355 MPa (Megapascals) - 460 MPa

Advantages:

1. High Hardness:
The elevated hardness of 45# carbon steel ensures prolonged durability and exceptional wear resistance in Wire Cut Gears.

2. Toughness:
Well-balanced composition provides the steel with commendable toughness, fortifying the gears against impact and loading stresses.

3. Machinability:
Acknowledged for its excellent machinability, 45# carbon steel facilitates precise machining processes like wire cutting, ensuring intricate designs.

4. Cost-Effective:
The cost-effectiveness of this steel variant does not compromise its performance, making it a pragmatic choice for diverse applications.

Disadvantages:

1. Limited Corrosion Resistance:
While robust, 45# carbon steel exhibits limited corrosion resistance, necessitating protective measures in corrosive environments.

2. Weldability Challenges:
The higher carbon content presents challenges in welding, requiring judicious consideration of welding processes for optimal results.

Product display

Application

1. Manufacturing Equipment:
Enhance the performance of manufacturing equipment with gears crafted from 45# carbon steel. Their precision ensures seamless operation in various manufacturing processes, contributing to increased productivity.

2. Material Handling Systems:
In material handling systems, reliability is paramount. Our Custom 45# carbon steel Wire Cut gears play a crucial role in conveyor systems and other material handling equipment, providing the necessary strength and accuracy.

3. Textile Machinery:
The textile industry benefits from the precision and durability of our gears in machinery used for spinning, weaving, and other textile processes. Their robust construction ensures longevity in demanding textile environments.

4. Pump and Valve Mechanisms:
Gears are integral to pump and valve mechanisms, and our Wire Cut Gears excel in these applications. Their accuracy ensures the efficient flow control essential in fluid-handling systems.

5. Packaging Machinery:
Precision is essential in packaging machinery to ensure accurate and consistent packaging. Our gears contribute to the smooth operation of packaging systems, from filling to sealing.

6. Construction Equipment:
Heavy-duty construction equipment demands components that can withstand rigorous use. Our gears find applications in construction machinery, contributing to the reliability and efficiency of these robust systems.

7. Renewable Energy Systems:
Contribute to the renewable energy sector with gears that meet the demands of wind turbines and solar tracking systems. The precision of our Custom 45# carbon steel Wire Cut gears ensures optimal energy harnessing in these applications.

Product process

Packaging and shipping

FAQ

Q: Are you a trading company or manufacturer?
A: We are a manufacturer.

Q: When was your company founded?
A: Our company was founded in 2005.

Q: How long can you reply after getting RFQ?
A: Within 24 hours.

Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.

Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.

Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.

上方是模板内容,下方是编辑器原内容,编辑好请删除原内容.

上方是模板内容,下方是编辑器原内容,编辑好请删除原内容.

上方是模板内容,下方是编辑器原内容,编辑好请删除原内容.