Product Description
Renowned for its exceptional strength-to-weight ratio and corrosion resistance, Ti 6AL-4V is the preferred choice for applications across diverse industries.
The integration of PVD coating further enhances the surface attributes, providing heightened hardness, superior wear resistance, and a refined visual finish. Partner with us for reliable, customized CNC machining solutions that reflect our unwavering commitment to quality and precision.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Density:
- Ti 6AL-4V boasts a density of approximately 4.43 g/cm³, providing a balance of strength and lightweight characteristics for precision CNC turning.
2. Tensile Strength:
- Exhibiting a tensile strength ranging from 900 to 1000 MPa, Ti 6AL-4V offers robust strength comparable to various steel alloys.
3. Melting Point:
- With a melting point around 1668°C (3034°F), Ti 6AL-4V ensures stability during precision CNC turning processes.
4. Thermal Conductivity:
- Ti 6AL-4V features a thermal conductivity range of 6.7 to 7.5 W/(m·K), facilitating effective heat dissipation during machining.
5. Coefficient of Thermal Expansion:
- The coefficient of thermal expansion is approximately 8.4 µm/m·K, minimizing the risk of distortion during precision CNC turning.
6. Corrosion Resistance:
- Ti 6AL-4V showcases excellent corrosion resistance, enhancing its suitability for applications in challenging environments.
Advantages:
- Exceptional Strength-to-Weight Ratio:
Ti 6AL-4V's remarkable strength-to-weight ratio makes it a preferred choice where both strength and weight are crucial considerations.
- Corrosion Resilience:
The alloy's corrosion resistance ensures prolonged durability and reliability in various environmental conditions.
- Biocompatibility:
Ti 6AL-4V's biocompatibility qualifies it for medical applications, including implants.
Drawbacks:
- Cost Factor:
Ti 6AL-4V titanium is relatively costly compared to certain alternatives, impacting the overall expenses of precision CNC turning.
- Machining Challenges:
While machinable, Ti 6AL-4V presents challenges due to its toughness, necessitating specific machining approaches.
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Process
1. Coating Process Essentials:
- PVD coating is a technique wherein thin layers of material are deposited onto a substrate in a vacuum environment. Key coating materials include titanium nitride (TiN), titanium aluminum nitride (TiAlN), and chromium nitride (CrN).
2. Vacuum Chamber Dynamics:
- The substrate material is positioned within a vacuum chamber, where the coating material undergoes evaporation. The evaporated material condenses onto the substrate, forming a thin, adherent coating.
3. Advantages Offered by PVD Coating:
- Enhanced Hardness:
PVD coatings significantly elevate substrate material hardness, imparting heightened resistance to wear.
- Augmented Corrosion Resistance:
Coated surfaces exhibit superior resistance to corrosion, ensuring prolonged functionality in adverse conditions.
- Elevated Aesthetic Appeal:
PVD coatings deliver not just functional benefits but also enhance the visual appeal of machined components.
4. Applications in CNC Machining:
- PVD coating is extensively employed in CNC machining, benefiting a range of components from precision parts to cutting tools and decorative elements. This process stands as a testament to our commitment to delivering durable and aesthetically pleasing machined products.
Application
1. Aerospace Innovations:
Ti 6AL-4V's exceptional properties make it a staple in aerospace applications, where precision is non-negotiable. PVD coating adds a protective layer, ensuring these components withstand the demanding conditions of space exploration.
2. Medical Advancements:
Medical devices demand materials with superior biocompatibility. Ti 6AL-4V, crafted through precision CNC turning, meets these requirements. PVD coating provides an extra shield, prolonging the life of critical medical components.
3. Automotive Excellence:
Lightweight yet durable, precision CNC Turning Ti 6AL-4V Titanium Parts With PVD Coating play a crucial role in enhancing automotive performance. PVD-coated components add an extra layer of protection, ensuring longevity and reliability on the road.
4. Oil and Gas Resilience:
Harsh environments in the oil and gas industry require materials that resist corrosion. Ti 6AL-4V, with precision CNC turning, meets this demand, while PVD coating enhances durability, making these components resilient in challenging conditions.
5. Precision Machinery:
Precision machinery relies on durable components. Ti 6AL-4V, shaped through CNC turning, delivers on precision and strength. PVD coating extends the lifespan of these parts, ensuring they withstand demanding operational environments.
6. Sporting Goods Excellence:
Sporting goods benefit from the lightweight strength of Ti 6AL-4V. Precision CNC turning ensures custom components, while PVD coating adds a protective layer, making these goods durable and resilient.
7. Electronics Innovation:
In the electronics industry, where lightweight and durable components are essential, Ti 6AL-4V stands out. PVD coating not only enhances protection but also adds an aesthetic touch to these components.
8. Energy Sector Reliability:
The energy sector demands materials that can endure rigorous conditions. Ti 6AL-4V, crafted through precision CNC turning, meets these demands, while PVD coating ensures longevity and resistance to environmental stressors.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.
上方是模板内容,下方是编辑器原内容,编辑好请删除原内容.
上方是模板内容,下方是编辑器原内容,编辑好请删除原内容.