Product Description
Manufactured with precision and reliability in mind, our CNC machined titanium instrument buttons offer unmatched durability. The lightweight and corrosion-resistant nature of titanium ensures longevity and optimal functionality in diverse industrial environments.
Our commitment to precision craftsmanship is evident in every detail of our custom CNC machined titanium instrument buttons, delivering tailored solutions for your manufacturing needs.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
Numerical Parameters
1. Material Composition:
- Titanium Grade: Grade 5, also known as Ti-6Al-4V, renowned for its superior strength and corrosion resistance.
- Alloy Composition: 90% titanium, 6% aluminum, and 4% vanadium for enhanced mechanical properties.
2. Dimensional Accuracy:
- Tolerance Levels: Maintaining tight tolerances within microns for consistent and precise dimensions.
- Size Variations: Available in various sizes to accommodate the specific requirements of diverse instruments.
3. Surface Finish:
- Ra Value: Achieving a refined surface finish with specific Ra values, ensuring both functionality and aesthetics.
- Anodizing: Optional anodized finishes for increased wear resistance and customization.
4. Weight Considerations:
- Weight Variations: Customizable weight options to cater to the unique balance requirements of different instruments.
Advantages:
1. Exceptional Strength:
- Grade 5 Titanium: Possesses outstanding tensile strength, making instrument buttons robust and durable.
- Suitability for High-Stress Environments: Ideal for instruments subjected to demanding conditions.
2. Corrosion Resistance:
- Superior Corrosion Resistance: Grade 5 titanium ensures longevity by resisting corrosion effectively.
- Versatility: Capable of withstanding corrosive environments, contributing to extended service life.
3. Precision Engineering:
- High Precision: Our CNC machining process ensures precise manufacturing, maintaining consistency.
- Repeatability: Instrument buttons exhibit consistent quality across production batches.
4. Customization Options:
- Tailored Solutions: Available in various sizes, providing flexibility for instrument designers.
- Aesthetic Customization: Optional anodizing facilitates color customization, enhancing visual appeal.
Challenges:
1. Cost Considerations:
- Premium Material: Grade 5 titanium is a higher-cost material, influencing overall production expenses.
- Budget Implications: Projects with strict budget constraints may find Grade 5 titanium cost-intensive.
2. Machining Challenges:
- Tool Wear: The hardness of Grade 5 titanium may accelerate tool wear, requiring careful tool management.
- Increased Machining Time: Machining Grade 5 titanium may entail longer production times due to its hardness.
Product display
|
|
|
Process
Understanding Mirror Polishing:
Mirror polishing is a meticulous surface finishing technique designed to achieve a reflective and smooth surface on machined components. In the context of CNC machining, this process involves systematic steps to enhance both the visual and tactile characteristics of the final product.
Key Components of Mirror Polishing:
1. Material Preparation:
- The mirror polishing process begins with careful material preparation, ensuring a suitable surface for optimal results.
- Preliminary machining is performed on materials such as stainless steel or aluminum before entering the mirror polishing phase.
2. Grinding and Polishing Sequences:
- Mirror polishing consists of sequential grinding and polishing steps to refine the surface finish gradually.
- Abrasives of varying grits, along with polishing compounds, are employed to achieve the desired reflective surface.
3. Surface Inspection:
- Rigorous surface inspection is integral to ensure uniformity in the polished surface.
- Any imperfections or irregularities identified during inspection are addressed in subsequent polishing steps to meet stringent quality standards.
4. Final Surface Protection:
- Upon achieving the desired mirror finish, a protective layer may be applied to safeguard the polished surface.
- This additional layer enhances resistance to environmental factors, ensuring the longevity of the polished surface.
Applications in CNC Machining:
Mirror polishing holds significant relevance in CNC machining, where precision and aesthetics play vital roles. Components with mirror-polished surfaces find applications across diverse industries, including medical, automotive, and consumer electronics.
Application
1. Aerospace Navigation Systems:
Our custom CNC machined titanium instrument buttons contribute to the accuracy and reliability of aerospace navigation systems, ensuring seamless control in aircraft.
2. Medical Equipment Controls:
Within the medical field, they are integrated into various medical devices, offering precision control and biocompatibility.
3. Automotive Control Panels:
Automotive systems benefit from our instrument buttons, providing efficient control and contributing to the overall performance of vehicles.
4. Industrial Machinery Operations:
Integrated into control panels of industrial machinery, our components withstand harsh manufacturing environments, ensuring durability and reliability.
5. Electronic Devices:
Precision in electronic devices is achieved through our custom titanium instrument buttons, enhancing the performance of controls in various electronic applications.
6. Oil and Gas Control Systems:
Resistant to corrosion, our components find application in oil and gas equipment, contributing to the efficiency of control systems in extraction processes.
7. Marine Navigation Panels:
With corrosion-resistant properties, they are ideal for marine applications, enduring harsh conditions in navigation systems.
8. Renewable Energy Monitoring:
Our custom CNC machined titanium instrument buttons play a role in renewable energy systems, ensuring efficient control and monitoring for sustainable energy production.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.
上方是模板内容,下方是编辑器原内容,编辑好请删除原内容.