Product Description
CNC Titanium machining parts are precision-engineered components that are widely used in various industries, including aerospace, medical, automotive, and defense.
One of the key advantages of using them is their extreme durability and strength. Titanium is known for its high strength-to-weight ratio, which makes it an ideal material for creating parts that need to withstand high pressure, stress and wear and tear.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Ti-6Al-4V
Ti-6Al-4V is the most widely used titanium alloy due to its exceptional strength-to-weight ratio, good toughness, and excellent corrosion resistance. Its typical composition is 6% aluminum and 4% vanadium, while the rest is mostly titanium. The numerical parameters of Ti-6Al-4V are as follows:
- Density: 4.43 g/cm3
- Tensile strength: 880 MPa
- Yield strength: 830 MPa
- Elastic modulus: 114 GPa
- Poisson's ratio: 0.34
Advantages:
- High strength-to-weight ratio
- Good toughness
- Excellent corrosion resistance
- Biocompatible
Limitations:
- Relatively high cost compared to other titanium alloys
- Difficult to fabricate due to its high strength
2. Ti-6Al-2Sn-4Zr-2Mo
Ti-6Al-2Sn-4Zr-2Mo (or Ti-6242) is an alpha-beta titanium alloy designed for high-temperature applications. It has better creep resistance and higher strength than Ti-6Al-4V. Its typical composition is 6% aluminum, 2% tin, 4% zirconium, 2% molybdenum, while the rest is mostly titanium. The numerical parameters of Ti-6242 are as follows:
- Density: 4.46 g/cm3
- Tensile strength: 950 MPa
- Yield strength: 880 MPa
- Elastic modulus: 110 GPa
- Poisson's ratio: 0.34
Advantages:
- High strength-to-weight ratio
- Good creep resistance at high temperature
- Excellent corrosion resistance
- Biocompatible
Limitations:
- Relatively high cost compared to other titanium alloys
- Difficult to fabricate due to its high strength
3. Ti-3Al-2.5V
Ti-3Al-2.5V is a near-alpha titanium alloy with good mechanical properties and moderate strength. Its typical composition is 3% aluminum and 2.5% vanadium, while the rest is mostly titanium. The numerical parameters of Ti-3Al-2.5V are as follows:
- Density: 4.43 g/cm3
- Tensile strength: 780 MPa
- Yield strength: 620 MPa
- Elastic modulus: 105 GPa
- Poisson's ratio: 0.34
Advantages:
- Good combination of strength and toughness
- Excellent weldability
- Good corrosion resistance
- Biocompatible
Limitations:
- Relatively low strength compared to other titanium alloys
- Not suitable for high-temperature applications
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Application
1. Aerospace Industry:
CNC Titanium machining parts are widely used in the aerospace industry due to their excellent strength-to-weight ratio and corrosion resistance. For example, titanium components such as turbine blades, engine casings, and structural components.
2. Medical Industry:
They find extensive applications in the medical field. Implants, such as orthopedic implants (hip, knee, and spinal implants), dental implants, and surgical instruments, often utilize CNC-machined titanium due to its biocompatibility and ability to integrate with the human body.
3. Automotive Industry:
They play a crucial role in the automotive sector, especially in high-performance vehicles. Titanium components, such as connecting rods, valves, and exhaust systems, to enhance engine performance, reduce weight, and improve fuel efficiency.
4. Sports and Recreation:
They are utilized in various sports and recreational equipment. For example, in cycling, titanium frames, handlebars, and other components are CNC-machined to provide lightweight yet robust structures for bicycles. Similarly, in the outdoor industry, CNC titanium parts are used in the production of lightweight camping gear, hiking poles, and climbing equipment, offering durability and strength while minimizing weight.
5. Marine Industry:
They find applications in the marine sector, primarily in the production of high-performance boats and yachts. Titanium components, such as propellers, shafts, and fittings, to withstand the harsh marine environment, including corrosion from saltwater exposure.
6. Energy Industry:
They are utilized in various segments of the energy industry. In power generation, CNC-machined titanium components are used in gas turbines, steam turbines, and nuclear reactors due to their high-temperature resistance and corrosion resistance. These parts include blades, rotors, and casings, which require precise machining to meet stringent performance requirements and ensure long-term reliability.
7. Industrial Machinery:
They are utilized in various industrial machinery and equipment. For example, in the manufacturing sector, CNC-machined titanium components are used in robotics, automation systems, and heavy machinery.
8. Luxury Goods:
CNC Titanium machining parts are employed in the production of luxury goods, such as high-end watches, jewelry, and accessories. Titanium's unique properties, including its lightweight nature and resistance to corrosion, make it an attractive material for luxury brands.
Product process
Packaging and shipping
FAQ
Q1: What is CNC machining, and how does it relate to titanium parts?
A1: CNC machining stands for Computer Numerical Control machining, which is a manufacturing process that utilizes computer-controlled machines to remove material from a workpiece and create precise, complex shapes. In the context of titanium parts, CNC machining is used to fabricate components from titanium materials with high accuracy and consistency.
Q2: What are the advantages of using CNC titanium parts?
A2: CNC titanium parts offer several advantages. They provide superior strength and durability, allowing for reliable performance in demanding applications. The lightweight nature of titanium reduces the overall weight of assemblies, leading to improved fuel efficiency, increased payload capacity, and enhanced maneuverability. Additionally, CNC machining ensures precise dimensions, tight tolerances, and complex geometries, resulting in high-quality parts.
Q3: Can CNC titanium parts be customized to specific requirements?
A3: Yes, CNC machining allows for the customization of titanium parts according to specific requirements. The computer-controlled nature of the process enables the production of intricate designs and complex shapes with high precision. This flexibility allows for the creation of tailored solutions that meet the unique needs of various industries and applications.
Q4: Are CNC titanium parts cost-effective?
A4: While titanium itself is a relatively expensive material compared to other metals, CNC machining offers cost-effectiveness in terms of production efficiency and long-term performance. The precise nature of CNC machining reduces material waste and minimizes the need for additional finishing operations. Moreover, the durability and corrosion resistance of titanium parts contribute to their longevity, reducing maintenance and replacement costs over time.
Q5: Are CNC titanium parts suitable for high-temperature environments?
A5: Yes, titanium exhibits excellent heat resistance, making CNC titanium parts well-suited for high-temperature environments. They can withstand extreme temperatures without losing their structural integrity or mechanical properties. This property is particularly valuable in industries such as aerospace, power generation, and defense, where components are exposed to elevated temperatures.
Q6: How do CNC titanium parts contribute to sustainability?
A6: CNC titanium parts contribute to sustainability in several ways. Firstly, the lightweight nature of titanium reduces fuel consumption in transportation applications, leading to lower carbon emissions. Secondly, titanium's corrosion resistance ensures the longevity of parts, reducing the need for frequent replacements and minimizing waste. Lastly, CNC machining itself is a precise and efficient process that minimizes material waste and energy consumption.
Q7: Are CNC titanium parts compatible with other materials?
A7: Yes, CNC titanium parts can be designed and manufactured to be compatible with other materials. For example, in the medical industry, titanium implants can be engineered to integrate seamlessly with surrounding tissues or to accommodate other components such as ceramic or polymer inserts. CNC machining allows for the precise fabrication of interfaces and connections between different materials.