Product Description
Introducing the Custom CNC Profile Grinding ASP23 HSS Powder Metallurgy Steel Punch, a high-performance component designed to revolutionize your machining processes. This precision-engineered punch is crafted using advanced CNC profile grinding techniques, ensuring unparalleled accuracy and consistency.
The ASP23 HSS (High-Speed Steel) material is known for its exceptional durability and wear resistance. Through the innovative application of powder metallurgy techniques, the steel punch attains enhanced strength and toughness, making it ideal for demanding industrial applications.
The CNC profile grinding process employed in the manufacturing of this punch guarantees precise geometries and tight tolerances, resulting in superior part quality and reduced rework. With its exceptional surface finish and dimensional accuracy, this punch ensures optimal performance and extended tool life.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Composition:
ASP23 HSS Powder Metallurgy Steel is primarily composed of the following elements:
- Carbon (C): 1.15%
- Chromium (Cr): 4.2%
- Vanadium (V): 5.0%
- Molybdenum (Mo): 6.4%
- Tungsten (W): 6.5%
- Cobalt (Co): 8.0%
2. Hardness:
ASP23 HSS Powder Metallurgy Steel exhibits exceptional hardness, typically reaching a hardness level of around 62-64 HRC (Rockwell Hardness C scale). This high hardness ensures excellent wear resistance and extends the tool's lifespan.
3. Toughness:
Alongside its hardness, ASP23 HSS Powder Metallurgy Steel possesses remarkable toughness. Its toughness is measured by its impact strength, which is typically around 20-25 J/cm². This property allows the steel to withstand high-stress applications without fracturing or chipping.
4. Wear Resistance:
ASP23 HSS Powder Metallurgy Steel excels in wear resistance due to its high carbide content and fine grain structure. This characteristic enables the steel to maintain its cutting edge for prolonged periods, reducing the need for frequent regrinding or tool replacement.
5. Heat Resistance:
The steel exhibits excellent heat resistance, allowing it to withstand high operating temperatures without losing its hardness or dimensional stability. ASP23 HSS Powder Metallurgy Steel can withstand temperatures up to 600°C (1112°F) without significant degradation in performance.
6. Dimensional Stability:
ASP23 HSS Powder Metallurgy Steel demonstrates exceptional dimensional stability, ensuring consistent and accurate machining results. Its low coefficient of thermal expansion minimizes the risk of dimensional changes during heat exposure or prolonged use.
Advantages:
1. Extended Tool Life:
The combination of high hardness, toughness, and wear resistance results in an extended tool life. This reduces downtime and increases productivity, making ASP23 HSS Powder Metallurgy Steel a cost-effective choice.
2. Superior Cutting Performance:
The hardness and wear resistance of ASP23 HSS Powder Metallurgy Steel contribute to its exceptional cutting performance. It provides clean and precise cuts, even when working with challenging materials or complex geometries.
3. Versatility:
ASP23 HSS Powder Metallurgy Steel is suitable for a wide range of applications, including metalworking, automotive, aerospace, electronics, and more. Its versatility makes it a preferred choice for various industries and machining processes.
Disadvantages:
1. Cost:
ASP23 HSS Powder Metallurgy Steel is a premium material, and its production involves specialized techniques such as powder metallurgy. As a result, it can be more expensive compared to conventional tool steels.
2. Brittle at High Temperatures:
Although ASP23 HSS Powder Metallurgy Steel exhibits excellent heat resistance, it can become brittle when exposed to extremely high temperatures. Care should be taken to avoid overheating the tool during machining operations.
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Application
1. Metal Fabrication:
The CNC Profile Grinding ASP23 HSS Powder Metallurgy Steel Punch finds extensive use in metal fabrication processes. Its exceptional durability and wear resistance make it suitable for punching holes, shaping, and forming various metal components. Whether it's stainless steel, aluminum, or other metals, this punch delivers precise and consistent results.
2. Automotive Industry:
In the automotive sector, it plays a critical role in manufacturing components such as engine parts, chassis, and body panels. Its high-speed steel composition and powder metallurgy construction enable it to withstand the demanding requirements of automotive production, ensuring accurate and reliable punching operations.
3. Aerospace Engineering:
Aerospace applications demand precision and reliability, and it delivers on both fronts. It is utilized in the production of aircraft components, such as turbine blades, structural elements, and fasteners. The punch's exceptional dimensional accuracy and surface finish contribute to the overall performance and safety of aerospace systems.
4. Electronics Manufacturing:
It finds application in the electronics industry for creating precise openings and cutouts in circuit boards, connectors, and other electronic components. Its high wear resistance and tight tolerances ensure consistent and repeatable results, meeting the stringent requirements of modern electronic manufacturing processes.
5. Medical Device Production:
Precision is paramount in the medical device industry, and it excels in this domain. It is utilized in the manufacturing of medical instruments, implants, and surgical tools. The punch's exceptional surface finish and dimensional accuracy contribute to the smooth operation and reliability of medical devices.
6. Tool and Die Making:
It is an indispensable tool in the tool and die making industry. It is used for creating cavities, holes, and other intricate shapes in molds and dies. The punch's superior durability and toughness ensure longevity and consistent performance, enabling efficient production processes.
7. General Manufacturing:
The versatility of the CNC Profile Grinding ASP23 HSS Powder Metallurgy Steel Punch extends to various other manufacturing sectors, including consumer goods, furniture, and industrial equipment. Its ability to deliver precise and reliable punching operations makes it an indispensable tool for enhancing productivity and maintaining high-quality standards.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.