Product Description
The CNC Machining 4043 Steel Shaft Adapter is a precision-engineered component designed to enhance the functionality and versatility of various mechanical systems. This high-quality adapter offers seamless integration and reliable performance in demanding applications.
It is engineered to provide seamless connection and compatibility between different shaft sizes. It enables easy adaptation and conversion, allowing for efficient and smooth power transmission in diverse industrial applications.
This versatile adapter is suitable for a wide range of industries, including automotive, aerospace, machinery, and more. It can be utilized in various applications such as shaft couplings, gearboxes, drive systems, and power transmission assemblies.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Chemical Composition:
- Iron (Fe): 96.5 - 97.75%
- Silicon (Si): 0.20 - 0.60%
- Manganese (Mn): 0.05 - 0.20%
- Magnesium (Mg): 0.80 - 1.30%
- Copper (Cu): 0.30% maximum
- Zinc (Zn): 0.10% maximum
- Titanium (Ti): 0.20% maximum
- Others: Trace elements (S, P, Al, etc.)
2. Mechanical Properties:
- Tensile Strength: 240 - 290 MPa (35,000 - 42,000 psi)
- Yield Strength: 165 - 240 MPa (24,000 - 35,000 psi)
- Elongation: 10 - 25%
- Hardness: 70 - 90 HRB (Rockwell B Scale)
3. Physical Properties:
- Density: 2.68 g/cm³ (0.097 lb/in³)
- Melting Point: 615 - 655°C (1139 - 1211°F)
- Thermal Conductivity: 120 - 150 W/m·K
- Electrical Conductivity: 35 - 38% IACS (International Annealed Copper Standard)
Advantages:
- Weldability:
4043 steel exhibits excellent weldability, making it suitable for various welding applications.
- Corrosion Resistance:
The alloy offers good resistance to corrosion, particularly in atmospheric conditions.
- Thermal Conductivity:
4043 steel possesses relatively high thermal conductivity, allowing for efficient heat transfer.
- Lightweight:
With a low density, this steel alloy provides lightweight characteristics, making it desirable for applications where weight reduction is important.
- Machinability:
4043 steel is known for its good machinability, allowing for ease of shaping and fabrication processes.
Disadvantages:
- Lower Strength:
Compared to some other steel alloys, 4043 steel has lower tensile and yield strength, limiting its use in high-stress applications.
- Limited Hardness:
The hardness of 4043 steel is relatively low, which may restrict its suitability for certain wear-resistant applications.
- Limited Heat Resistance:
While 4043 steel offers good resistance to atmospheric corrosion, it may not perform as well in high-temperature environments.
Product display
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Process
1. Electrical Discharge Machining (EDM):
EDM, also known as spark erosion or spark machining, is a non-traditional machining process that utilizes electrical discharges to shape and fabricate complex parts. Here are some key points about EDM:
- Working Principle:
EDM involves the use of a controlled electrical discharge between an electrode and the workpiece, which erodes the material through a series of rapid, repetitive sparks.
- Material Removal:
EDM can effectively remove material from conductive materials, including hardened steels, titanium, and exotic alloys, without applying mechanical force.
- Precision and Accuracy:
EDM offers exceptional precision, allowing for the creation of intricate and delicate parts with tight tolerances.
- Versatility:
This technique is suitable for machining complex shapes, sharp corners, thin walls, and fine details that are challenging to achieve with conventional machining methods.
- Applications:
EDM is widely used in industries such as aerospace, automotive, medical, and mold making for manufacturing components like dies, molds, turbine blades, and intricate parts.
2. Wire-Cut (Wire Electrical Discharge Machining):
Wire-Cut, also known as Wire EDM or WEDM, is a variation of EDM that employs a thin, electrically conductive wire to cut through the workpiece. Here are some essential aspects of Wire-Cut:
- Working Principle:
Wire-Cut utilizes a continuously moving wire electrode, usually made of brass or tungsten, to erode and cut the workpiece by generating electrical discharges.
- Precision and Finish:
Wire-Cut provides excellent precision, achieving tolerances as low as ±0.005 mm. It offers superior surface finish, reducing the need for additional post-processing.
- Complex Shapes and Tapers:
This technique enables the creation of intricate and complex shapes, including sharp angles, tapers, and thin ribs.
- Automation and Efficiency:
Wire-Cut machines are often equipped with advanced automation features, enabling unmanned operation and high production efficiency.
- Applications:
Wire-Cut is extensively used in industries such as tool and die making, precision engineering, electronics, and medical device manufacturing.
Application
1. Automotive Industry:
CNC Machining 4043 steel Shaft Adapter is widely used in the automotive sector for applications such as drive shaft assemblies, steering systems, and transmission components. Its precise machining and perfect fit enable seamless connection between different shaft sizes, ensuring smooth power transmission and enhanced performance.
2. Aerospace Industry:
In the aerospace industry, where reliability and precision are paramount, it plays a crucial role. It finds application in aircraft engines, landing gear systems, and flight control mechanisms, providing seamless integration and reliable power transmission.
3. Machinery and Equipment:
It is extensively utilized in various machinery and equipment, including industrial motors, pumps, conveyors, and power tools. Its ability to adapt and convert between different shaft sizes allows for easy integration into existing systems, enabling efficient power transmission and enhancing overall productivity.
4. Robotics and Automation:
In the realm of robotics and automation, it serves as a vital component for connecting and synchronizing different motor-driven mechanisms. It enables precise alignment and seamless integration, ensuring smooth operation and accurate motion control.
5. Renewable Energy Systems:
The adapter finds application in renewable energy systems such as wind turbines and solar tracking systems. Its robust construction and corrosion resistance make it suitable for withstanding harsh environmental conditions while facilitating efficient power transmission.
6. Marine and Offshore Applications:
In marine and offshore industries, where corrosion resistance and durability are crucial, it excels. It is used in propulsion systems, thrusters, and marine pumps, providing reliable and efficient power transmission in demanding maritime environments.
7. Industrial Automation and Manufacturing:
Within industrial automation and manufacturing processes, it is employed in conveyor systems, robotic arms, and assembly line equipment. Its precision machining and compatibility with different shaft sizes enable seamless integration, contributing to enhanced efficiency and productivity.
8. Power Generation and Transmission:
The CNC Machining 4043 Steel Shaft Adapter plays a vital role in power generation and transmission systems. It is used in generators, turbines, and power transmission equipment, ensuring reliable power transfer and minimizing energy losses.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.