Product Description
CNC Machined SUS416 Semiconductor Parts are precision-engineered components designed specifically for semiconductor applications.
These parts are machined from SUS416 stainless steel, known for its excellent corrosion resistance, high tensile strength, and thermal stability. This ensures optimal performance and longevity in semiconductor applications.
They undergo CNC machining, guaranteeing tight tolerances and precise dimensions. This level of precision ensures seamless integration with semiconductor systems, minimizing assembly errors and enhancing overall functionality.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. Chemical Composition:
- Carbon (C): 0.15% maximum
- Chromium (Cr): 12.0-14.0%
- Manganese (Mn): 1.25% maximum
- Phosphorus (P): 0.06% maximum
- Sulfur (S): 0.15% minimum
- Silicon (Si): 1.0% maximum
2. Mechanical Properties:
- Tensile Strength: 550-700 MPa (MegaPascals)
- Yield Strength: 415 MPa minimum
- Elongation: 15% minimum
- Hardness: HRC 26 maximum
3. Corrosion Resistance:
- SUS416 stainless steel exhibits good corrosion resistance in mildly corrosive environments.
- It is susceptible to pitting and crevice corrosion in chloride-rich environments.
4. Machinability:
- SUS416 has excellent machinability due to the addition of sulfur, which forms manganese sulfides.
- It enables high-speed machining, resulting in improved productivity and reduced tool wear.
5. Heat Treatment:
- SUS416 can be hardened by heat treatment, typically through quenching and tempering.
- The heat treatment process enhances the material's mechanical properties, such as hardness and strength.
6. Magnetic Properties:
- SUS416 stainless steel is magnetic due to its composition and microstructure.
Advantages:
1. Machinability:
The inclusion of sulfur in SUS416 improves its machinability, making it easier to shape and form into complex parts.
2. Corrosion Resistance:
SUS416 exhibits good resistance to corrosion in mild environments, making it suitable for various applications.
3. Heat Treatability:
The material can be subjected to heat treatment processes to enhance its mechanical properties, providing flexibility in achieving desired hardness and strength levels.
4. Magnetic Properties:
The magnetic nature of SUS416 makes it suitable for applications where magnetic properties are required.
Disadvantages:
1. Limited Corrosion Resistance:
SUS416 is susceptible to pitting and crevice corrosion in chloride-rich environments, limiting its use in highly corrosive conditions.
2. Lower Toughness:
Compared to other stainless steel grades, SUS416 has lower toughness, which may affect its performance in applications subjected to impact or heavy loads.
3. Limited Temperature Range:
SUS416 has a limited temperature range for elevated temperature applications due to its lower chromium content compared to other stainless steel grades.
4. Weldability:
SUS416 has poor weldability, and special precautions need to be taken during welding to prevent cracking and loss of mechanical properties.
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Application
1. Semiconductor Manufacturing:
CNC Machined SUS416 Semiconductor parts are extensively used in the semiconductor industry. These parts serve critical functions in semiconductor manufacturing processes, including wafer handling, precision alignment, and packaging. They ensure the accurate positioning and movement of delicate components, guaranteeing optimal performance and yield in semiconductor devices.
2. Microelectronics:
In the field of microelectronics, they are indispensable. They are employed in the production of microchips, integrated circuits, and other electronic components. These parts provide the necessary support, heat dissipation, and electrical connectivity, enabling the seamless integration of various microelectronic elements.
3. Optoelectronics:
Optoelectronic devices, such as lasers, photodiodes, and optical sensors, rely on them for their precision and stability. These parts are used in the fabrication of optical mounts, lens holders, and alignment fixtures, ensuring accurate positioning and alignment of optical elements. The high dimensional accuracy and stability of SUS416 stainless steel make it an ideal choice for optoelectronic applications.
4. Medical Equipment:
The medical industry benefits greatly from them. They are utilized in the manufacturing of medical devices and equipment, including surgical instruments, diagnostic tools, and imaging systems. These parts offer excellent biocompatibility, corrosion resistance, and durability, meeting the stringent requirements of the medical field.
5. Aerospace and Defense:
In the aerospace and defense sectors, they play a vital role in various applications. They are used in navigation systems, avionics, radar systems, and satellite components. These parts withstand extreme temperatures, vibrations, and harsh environments, ensuring reliable performance and long-term durability.
6. Automotive Industry:
They find extensive use in the automotive industry. They are employed in engine management systems, electronic control units (ECUs), sensors, and actuators. These parts contribute to the overall performance, efficiency, and safety of modern vehicles, meeting the demanding requirements of the automotive sector.
7. Robotics and Automation:
In the realm of robotics and automation, CNC Machined SUS416 Semiconductor parts enable precise movements, accurate sensing, and reliable control. These parts are utilized in robotic arms, grippers, motion control systems, and industrial automation equipment. Their high strength, dimensional stability, and resistance to wear make them suitable for repetitive and high-precision tasks.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.