Product Description
CNC anodized aluminum parts with Silk Screen are widely used for its durability, resistance to corrosion, and ability to withstand extreme temperatures.
This process involves using computer numerical control (CNC) machines to precisely cut and shape the aluminum into the desired design. The anodizing process adds an extra layer of protection, making the parts even more durable and long-lasting.
The Silk Screen technology is used to add color, text, or images onto the anodized surface of the aluminum parts. This process involves using a fine mesh screen to transfer the desired design onto the surface of the part using ink or paint.
They have numerous benefits in the manufacturing industry. The precision and accuracy of CNC technology ensure that the parts are made to exact specifications, reducing the risk of errors or defects. Anodizing adds a layer of protection, increasing the lifespan of the parts and reducing maintenance and replacement costs. The Silk Screen technology adds customization options and branding opportunities, making the parts stand out and enhancing their aesthetic appeal.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. 6061 Aluminum Alloy
6061 aluminum alloy is the most commonly used aluminum alloy for industrial applications. It has a tensile strength of 40,000 psi and a yield strength of 35,000 psi. This alloy also has excellent corrosion resistance, making it suitable for outdoor applications. Its downside is that it is difficult to weld.
2. 7075 Aluminum Alloy
7075 aluminum alloy is one of the highest-strength aluminum alloys and is often used in aerospace applications. It has a tensile strength of 83,000 psi and a yield strength of 73,000 psi. This alloy also has good fatigue strength and corrosion resistance. However, it is not suitable for welding due to its high hardness.
3. 2024 Aluminum Alloy
2024 aluminum alloy is another high-strength aluminum alloy commonly used in aerospace applications. It has a tensile strength of 68,000 psi and a yield strength of 47,000 psi. This alloy also has good fatigue resistance and low density. However, it has poor corrosion resistance compared to other aluminum alloys.
4. 5052 Aluminum Alloy
5052 aluminum alloy is commonly used in marine applications due to its excellent corrosion resistance. It has a tensile strength of 33,000 psi and a yield strength of 28,000 psi. This alloy also has good formability and weldability.
Product display
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Process
The process of Anodizing involves passing an electric current through a metal object immersed in an electrolyte solution. This causes the metal surface to create a thin layer of oxide, which can be further dyed or painted to add color and improve corrosion resistance. The procedure starts by preparing the metal surface through rigorous cleaning, degreasing, and polishing. Then it is placed in a tank containing the electrolyte solution, and an electrical current is applied to the object. The process can take anywhere from 30 minutes to several hours, depending on the desired surface finish.
Silk Screening, on the other hand, involves printing artwork or designs onto metal surfaces using special inks that cure under heat. The process starts by creating a screen stencil of the design to be printed. This is done by exposing a light-sensitive emulsion to the artwork, then washing it away, leaving a negative image of the design. The stencil is then mounted onto a silk screen frame and positioned over the metal object. The ink is then spread over the stencil and pressed through the mesh screen onto the metal surface. The ink is then cured under heat, creating a permanent bond with the metal.
Application
1. Aerospace Industry:
CNC anodized aluminum parts with silk screen technology are highly demanded in the aerospace industry. They are used in various parts of aircraft, including landing gear, structural components, and rocket engines. Precision parts enhance the efficiency and safety of the aircraft, and silk-screen print technology makes the parts visually appealing.
2. Marine Industry:
This industry relies on them to produce high-quality and durable ship parts. The common maritime vessels, such as cargo ships, tankers, offshore vessels, and cruise ships use these parts.
3. Agriculture Industry:
They have helped farmers to mechanize their farming processes, thereby increasing yields and profits. The most significant application of these parts in agriculture is the production of crop, e.g., grain harvesters and threshing machines.
4. Sports Equipment Industry:
Equipment used for adventure sports like rock climbing, camping, and water sports rely on CNC aluminum parts. Products like climbing carabiners, tent pegs, and backpack frames need precision parts for safety and endurance.
5. Construction Industry:
Builders use them to make durable and customized building components, such as building facades, roofing, and decorative and functional parts.
6. Food Processing Industry:
The food quality greatly affects its sale. They are employed in various food processing equipment to help improve the quality of the food product. Palm oil processing machines, coffee machinery, and dairy equipment are some examples of equipment that use CNC aluminum parts.
7. Renewable Energy Industry:
They are used in wind turbine construction, and solar power plant construction, as they can withstand harsh weather conditions and corrosion.
8. Railway Industry:
The railway sector uses CNC anodized aluminum parts with silk screen in the construction of railway infrastructure. CNC aluminum parts enhance safety features in train equipment such as Brake force mechanism, engine parts, and suspension.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.