Product Description
CNC milled PEEK vacuum side cable connectors parts are meticulously crafted to provide exceptional performance and reliability in demanding applications. Designed with precision and engineered for excellence, these connectors offer a seamless connection between cables and vacuum systems, ensuring optimal functionality and efficiency.
Made from high-quality PEEK (Polyetheretherketone) material, these connectors exhibit remarkable mechanical strength, excellent chemical resistance, and exceptional thermal stability. This makes them ideal for use in environments that require resistance to extreme temperatures, corrosive substances, and high mechanical stress.
The CNC milling process ensures precise dimensional accuracy and a smooth surface finish, guaranteeing a secure and reliable connection. With their robust construction, these connectors offer long-lasting durability, reducing the need for frequent replacements and minimizing downtime.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
1. High Temperature Resistance:
PEEK plastic exhibits exceptional heat resistance, with a melting point of approximately 343°C (649°F) and a glass transition temperature of around 143°C (289°F). It can withstand continuous use at temperatures up to 260°C (500°F) without significant loss of mechanical properties.
2. Mechanical Strength:
PEEK possesses impressive mechanical properties, including high tensile strength of up to 100 MPa (14,500 psi) and a flexural modulus ranging from 3,400 to 4,200 MPa (493,000 to 609,000 psi). It offers excellent resistance to creep, fatigue, and wear, making it suitable for demanding applications.
3. Chemical Resistance:
PEEK exhibits remarkable chemical resistance, providing resistance to a wide range of chemicals, solvents, and acids. It is unaffected by most organic and inorganic chemicals, except strong acids and oxidizing agents.
4. Electrical Insulation:
PEEK is an excellent electrical insulator, with a low dielectric constant of approximately 3.2 and a high volume resistivity of 10^16 to 10^18 ohm-cm. It offers good electrical insulation properties even at elevated temperatures.
5. Low Flammability:
PEEK is inherently flame resistant and has a high Limiting Oxygen Index (LOI) of approximately 35%. It exhibits self-extinguishing properties and does not readily support combustion.
6. Dimensional Stability:
PEEK demonstrates excellent dimensional stability, maintaining its shape and size even under high temperatures and mechanical stress. It has a low coefficient of thermal expansion (CTE) of around 5 x 10^-5 to 6 x 10^-5 mm/mm/°C.
Advantages of PEEK Plastic:
1. High Performance:
PEEK offers a unique combination of high temperature resistance, mechanical strength, and chemical resistance, making it suitable for demanding applications in various industries.
2. Lightweight:
PEEK is a lightweight material, contributing to weight reduction in applications where weight is a critical factor, such as aerospace and automotive industries.
3. Biocompatibility:
PEEK is biocompatible and widely used in medical and dental applications, as it does not cause adverse reactions in the human body and can be sterilized without compromising its properties.
4. Good Tribological Properties:
PEEK exhibits low friction and excellent wear resistance, reducing the need for lubrication and enhancing the lifespan of components in dynamic applications.
Disadvantages of PEEK Plastic:
1. High Cost:
PEEK is a premium material with a relatively high cost compared to other engineering plastics. This can limit its widespread use in cost-sensitive applications.
2. Processing Challenges:
PEEK's high melting point and viscosity present challenges during processing, requiring specialized equipment and expertise for molding and machining.
3. Susceptibility to UV Degradation:
PEEK can degrade when exposed to prolonged UV radiation, leading to a reduction in mechanical properties. UV stabilizers or protective coatings may be required in outdoor applications.
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Application
1. Vacuum Systems:
CNC milled PEEK vacuum side cable connectors parts are specifically designed to establish a secure and efficient connection between cables and vacuum systems. They ensure a reliable seal, preventing air or gas leakage, and maintaining the desired vacuum level. These connectors are commonly used in research laboratories, semiconductor manufacturing, aerospace, and vacuum coating industries.
2. Medical Equipment:
PEEK has gained popularity in the medical field due to its biocompatibility and sterilization capabilities. CNC milled PEEK parts, including cable connectors, are used in medical devices such as surgical instruments, implantable devices, diagnostic equipment, and dental applications. The high strength, chemical resistance, and dimensional stability of PEEK make it suitable for critical medical applications.
3. Electrical and Electronics:
CNC milled PEEK parts find utility in electrical and electronic applications where high-performance insulation and mechanical stability are required. PEEK cable connectors are used in high-voltage applications, connectors for electronic devices, circuit boards, and electrical connectors for industrial equipment. The excellent dielectric properties of PEEK ensure reliable electrical insulation and signal transmission.
4. Chemical Processing:
PEEK's exceptional chemical resistance makes it an ideal choice for applications in the chemical processing industry. CNC milled PEEK parts, including cable connectors, are utilized in chemical reactors, pumps, valves, and fittings. They withstand exposure to corrosive chemicals, acids, and solvents, ensuring long-term reliability and safety in harsh chemical environments.
5. Oil and Gas:
In the oil and gas industry, CNC milled PEEK parts are used in demanding applications such as downhole tools, wellhead connectors, and subsea equipment. PEEK's resistance to high pressures, extreme temperatures, and corrosive fluids makes it suitable for these challenging environments, ensuring reliable performance and extended service life.
6. Automotive and Aerospace:
CNC milled PEEK parts find applications in the automotive and aerospace sectors, where lightweight materials with high mechanical strength are essential. PEEK cable connectors are used in electrical systems, sensors, connectors, and fuel handling systems. Their ability to withstand high temperatures and harsh operating conditions makes them suitable for these industries.
Product process
Packaging and shipping
FAQ
Q1: Are CNC milled PEEK vacuum side cable connectors parts chemically resistant?
A1: Yes, CNC milled PEEK vacuum side cable connectors parts exhibit excellent chemical resistance. They are unaffected by most organic and inorganic chemicals, solvents, and acids, except for strong acids and oxidizing agents.
Q2: What makes CNC milled PEEK vacuum side cable connectors parts suitable for high-voltage applications?
A2: CNC milled PEEK vacuum side cable connectors parts offer excellent electrical insulation properties, making them suitable for high-voltage applications. They have a low dielectric constant and high volume resistivity, ensuring reliable electrical insulation and signal transmission.
Q3: What are the challenges in processing CNC milled PEEK vacuum side cable connectors parts?
A3: CNC milled PEEK vacuum side cable connectors parts have a high melting point and viscosity, which present challenges during processing. Specialized equipment and expertise are required for molding and machining PEEK.
Q4: Is PEEK plastic UV resistant?
A4: PEEK plastic can degrade when exposed to prolonged UV radiation, leading to a reduction in mechanical properties. UV stabilizers or protective coatings may be required in outdoor applications to mitigate UV degradation.
Q5: What is the cost of CNC milled PEEK vacuum side cable connectors parts?
A5: The cost may vary depending on the complexity of the design and the quantity ordered. Please feel free to contact us to discuss your project.
Q6: Are you a trading company or manufacturer?
A6: We are a manufacturer.
Q7: When was your company founded?
A7: Our company was founded in 2005.
Q8: How long can you reply after getting RFQ?
A8: Within 24 hours.
Q9: Can you provide a sample? Is it free or extra?
A9: Yes, We can. Just need some sample costs.
Q10: Can you sign NDA (Non-disclosure agreement)?
A10: Yes, We can.
Q11: Deliver time of mass production?
A11: Usually 25-35 days, it depends.