Product Description
Dive into the world of precision manufacturing with our specialized CNC machining services, focusing on the intricate processes of Sheet Metal Bending and Laser Cutting for aluminum parts. As a dedicated OEM provider, our commitment is to deliver customized solutions that meet your unique specifications.
Our Sheet Metal Bending capabilities cover a spectrum of aluminum alloys, offering flexibility in design while ensuring structural integrity. Whether your project demands simple shapes or complex configurations, our skilled technicians employ professional bending techniques for accurate and repeatable results.
The laser's accuracy allows for intricate patterns and shapes, making it ideal for applications in industries such as aerospace, telecommunications, and more.
Our Capabilities
Our company is a precision CNC machining factory that has been in business for 18 years, since 2005. With over 40 CNC machines, we have the capability to machine more than 90 types of metals and plastics and can offer 30 types of surface treatments. Our machining tolerances can reach as low as +/- 0.0004 inches (0.01mm), making our operations highly efficient and precise. We offer additional services such as electric discharge wire cutting, gun drilling, grinding, tube and rod bending, and more. Our expertise and experience in precision CNC machining, coupled with our extensive range of capabilities, make us a reliable and trusted partner for all our customer's manufacturing needs.
Product Feature
Discover the intricate characteristics of Sheet Metal Bending and Laser Cutting for aluminum parts, coupled with challenges encountered in the CNC machining process.
1. Material Thickness Capability (Bending):
- Bending excels in handling aluminum sheets ranging from 0.5mm to 6mm in thickness.
2. Bend Angle Precision (Bending):
- Achieves precise bend angles with tolerances within ±0.5 degrees.
3. Laser Power Flexibility (Laser Cutting):
- Laser Cutting effectively processes aluminum sheets ranging from 0.1mm to 12mm.
4. Optimized Cutting Speed (Laser Cutting):
- High cutting speeds of up to 2.5 meters per minute ensure efficient production.
5. Fine Detailing Capability (Laser Cutting):
- Laser Cutting accomplishes intricate details with a minimum feature size as small as 0.2mm.
Advantages:
1. Unparalleled Precision:
- Ensures high precision in both bending angles and laser-cut details.
2. Versatility Across Thicknesses:
- Adaptable to a broad spectrum of aluminum sheet thicknesses for diverse applications.
3. Intricate Design Possibilities:
- Laser Cutting offers the flexibility to create intricate patterns and small features.
CNC Machining Challenges:
1. Tool Wear (Bending):
- Continuous bending may lead to tool wear, demanding regular maintenance.
2. Material Distortion (Bending):
- Careful planning is necessary to mitigate material distortion during the bending process.
3. Heat-Affected Zone (Laser Cutting):
- Laser Cutting generates heat, potentially affecting the material around the cut.
4. Edge Quality Optimization (Laser Cutting):
- Achieving optimal edge quality demands fine-tuning of laser parameters during the cutting process.
Product display
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Process
1. Bending:
Bending Operation Steps:
- Secure the sheet or plate material onto the CNC bending machine.
- Program the machine with exact bending angles and dimensions.
- Initiate the bending process to shape the material accurately.
- Conduct a meticulous inspection to ensure precision and quality.
2. Laser Cutting:
Laser Cutting Operation Steps:
- Fix the material firmly on the CNC machining bed.
- Program the laser cutting machine with the specific design or pattern.
- Activate the laser cutting process, where the laser beam precisely cuts through the material.
- Thoroughly examine the cut components for adherence to design specifications.
3. Riveting:
Riveting Operation Steps:
- Align the components to be joined securely.
- Choose the suitable rivet type and size for the application.
- Insert the rivet into prepared holes with precision.
- Utilize a CNC riveting machine to compress and secure the rivet, forming a robust connection.
- Conduct a comprehensive inspection to verify the structural integrity of the riveted assembly.
Mastery of these fundamental operational sequences is paramount for optimizing the efficacy and accuracy of Bending, Laser Cutting, and Riveting processes in the CNC machining landscape.
Application
1. Electronics and Technology:
In the rapidly evolving electronics sector, our precision aluminum components are utilized for casings, brackets, and structural elements, contributing to the sleek design and functionality of electronic devices.
2. Automotive Manufacturing:
Sheet Metal Bending and Laser Cutting play a pivotal role in the automotive industry, providing accurate and reliable aluminum parts for components like frames, brackets, and intricate interior details.
3. Aerospace Engineering:
Meeting the stringent requirements of aerospace applications, our CNC-machined aluminum components contribute to the production of lightweight yet robust structures, essential for aircraft and space exploration.
4. Telecommunications Infrastructure:
Our precision-crafted aluminum parts find applications in the telecommunications sector, contributing to the production of durable and precisely engineered components for infrastructure and networking.
5. Medical Device Production:
Precision is paramount in the medical field, and our CNC-machined aluminum components are integral to the manufacturing of diagnostic equipment, support structures, and enclosures.
6. Renewable Energy Solutions:
Supporting the shift towards sustainable energy, our CNC-machined aluminum components are used in renewable energy systems, including mounting brackets for solar panels.
7. Industrial Machinery:
Contributing to the production of various industrial machinery, our precision aluminum components are utilized in frames, panels, and support structures, ensuring durability and performance.
8. Consumer Goods Manufacturing:
From household appliances to recreational equipment, our CNC-machined aluminum components enhance the aesthetics and functionality of consumer goods.
Our commitment to precision and customization ensures that our Sheet Metal Bending and Laser Cutting services meet the specific needs of each industry, providing reliable and tailored solutions for a wide range of applications.
Product process
Packaging and shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We are a manufacturer.
Q: When was your company founded?
A: Our company was founded in 2005.
Q: How long can you reply after getting RFQ?
A: Within 24 hours.
Q: Can you provide a sample? Is it free or extra?
A: Yes, We can. Just need some sample costs.
Q: Can you sign NDA (Non-disclosure agreement)?
A: Yes, We can.
Q: Deliver time of mass production?
A: Usually 25-35 days, it depends.