Product Description
Machining Aluminum Alloys components have numerous advantages over other materials. Firstly, they are lightweight, making them the ideal choice for the aerospace and automotive industries. The parts are also resistant to corrosion, which makes them suitable for outdoor use. They have excellent thermal conductivity, meaning they can rapidly dissipate heat, making them ideal for high-performance applications. They have a high strength-to-weight ratio, which ensures they can withstand heavy loads and vibrations without deformation.
The CNC aluminum alloy components are available in various shapes and sizes, including rods, plates, sheets, and blocks, among others. They can be customized to meet specific design requirements, including drilling, threading, cutting, and milling, among others. This makes them versatile and useful in various industries, such as telecommunications, medical devices, and electronics manufacturing.
Product Feature
1. High Strength: Aluminum alloy parts are known for their high strength-to-weight ratio. These parts are stronger than regular aluminum parts, making them suitable for use in high-stress applications.
2. Lightweight: Aluminum alloy parts are lightweight and easy to handle, which makes them an ideal choice for applications where weight is an important factor, such as in the aerospace industry.
3. Corrosion Resistance: Aluminum is inherently corrosion-resistant, but the addition of other elements in the alloy contributes to greater corrosion resistance. aluminum alloy parts can withstand harsh environmental conditions, including exposure to saltwater.
4. Ductility: Aluminum alloy parts are highly ductile, allowing them to be easily formed and shaped without cracking. This characteristic makes them an excellent choice for complex or intricate components.
5. Good Electrical Conductivity: Aluminum has excellent electrical conductivity, and aluminum alloy parts maintain this quality. They are used in a variety of electrical applications, including electronic enclosures and circuitry.
6. Machinability: Aluminum alloy parts are easy to machine, which makes them an ideal choice for components that require a high level of precision. The machinability of these parts also contributes to their cost-effectiveness.
7. Recyclability: Aluminum is an infinitely recyclable material, making aluminum alloy parts eco-friendly. The recycling process requires only a fraction of the energy needed to produce new aluminum, making it a sustainable choice for manufacturers.
Application
1. Manufacturing industry: They play a significant role in the manufacturing industry. They are used in the assembly of machinery, such as milling machines, lathes, and grinders, among other types of equipment. These parts are also used in the production of automobiles, trains, and planes, where they help to improve fuel efficiency and reduce the weight of the vehicles.
2. Construction industry: They are used in the construction industry for the fabrication of cladding, curtain walls, and roofing among other building components. They also find extensive uses in the installation of windows, doors, and other fixtures.
3. Electronics industry: The electronics industry requires components that are light in weight, durable, and resistant to corrosion. They are ideal for these applications due to their high strength-to-weight ratio and excellent resistance to corrosive environments. They are used in the manufacturing of electronic enclosures, heat sinks, and chassis, among other parts.
4. Energy industry: The energy industry, particularly the renewable energy sector, relies on them for the fabrication of wind turbines, solar panels, and other energy equipment. These parts are lightweight, strong, and corrosion-resistant, making them ideal for use in harsh environmental conditions.
5. Agriculture industry: CNC Machining Aluminum Alloys parts are also used in the agricultural sector for the fabrication of machines used in crop production, such as harvesters, sprayers, and planters, among other equipment.
Material: 6063-T6 AL
Size: φ32 X 35
Accuracy: 0.01-0.02mm
Surface treatment: Silver anodized
Process: CNC Turning, CNC Milling
Price: $2.12 for 1000 pcs
Product application: Aluminum Connector Backshell used for wiring accessories
Product Drawing:
Our Capabilities
Our company is a specialized factory with 18 years of experience in precision CNC machining. We have over 40 CNC devices and are capable of machining over 90 types of metal and plastic materials. Furthermore, we offer over 30 types of surface treatment options and can maintain a minimum tolerance of +/- 0.0004 inches or 0.01mm. Additionally, we offer a variety of other services including electrical discharge machining, wire cutting, and grinding. We can also produce tube bending and gun drilling services. Our capabilities are unmatched in the industry, making us a reliable partner for all precision machining needs.
Material
1. 6061 Aluminum - This material is a versatile type of aluminum that is often used in various industries such as aerospace, automotive, and construction. It has good strength and can be easily machined, welded, and formed into different shapes.
2. 6063 Aluminum - Another type of aluminum, 6063 is commonly used in the manufacturing of extruded profiles for applications such as window frames, door frames, and railings. It has good corrosion resistance and is easy to machine.
3. 6082 Aluminum - This type of aluminum is often used in applications that require high strength, such as structural components and heavy-duty machinery. It has good corrosion resistance and can be easily welded and machined.
4. 2011 Aluminum - 2011 Aluminum is a free-machining alloy that is often used in the manufacturing of screws, bolts, and other small parts due to its easy machinability. It has good corrosion resistance and can be heat-treated to increase its strength.
5. 2024 Aluminum - 2024 is a high-strength aluminum alloy that is commonly used in aerospace and military applications due to its excellent strength-to-weight ratio. It can also be easily machined and has good fatigue resistance.
6. 2017 Aluminum - This type of aluminum is often used in the manufacturing of aircraft and other high-stress applications due to its high strength and good machinability. It has good resistance to stress corrosion cracking and can be heat-treated to increase its strength.
7. 7075 Aluminum - 7075 is a high-strength aluminum alloy that is commonly used in aerospace and military applications. It is also popular in the manufacturing of sporting goods such as bicycle frames due to its excellent strength-to-weight ratio. It is generally not recommended for welding due to its high strength and susceptibility to cracking.
8. 5052 Aluminum - 5052 is a popular type of aluminum that is often used in the manufacturing of sheet metal products such as gutters, siding, and appliances. It has good corrosion resistance and can be easily welded and formed.
9. 5083 Aluminum - This type of aluminum is often used in the manufacturing of pressure vessels and marine applications due to its excellent corrosion resistance and high strength. It can also be easily welded and machined.
10. 1050 Aluminum - 1050 is a general-purpose aluminum alloy that is often used in the manufacturing of cookware, signage, and lighting fixtures. It is easy to work with and has good corrosion resistance.
Surface Treatment
1. Anodized - Anodizing is an electrochemical process that creates a protective layer on the surface of metal. The process involves immersing the material in an electrolytic solution and applying an electric current to it. Anodized surfaces are strong, durable, and resistant to corrosion.
2. Hardanodized - Hard anodizing is a variation of the anodizing process that creates an even stronger and more durable surface layer. This process involves using a more concentrated electrolytic solution, which produces a thicker layer of oxide on the surface.
3. Beadsandblasting - Bead blasting is a surface treatment process that involves using small, spherical beads to remove surface contaminants and create a uniform finish. The beads are blasted at high speed onto the surface, which removes impurities and creates a uniform, satin-like finish.
4. BrushPolish - Brush polishing is a manual process that involves using brushes to create a smooth, polished finish on metal surfaces. The process involves using a series of brushes with progressively finer bristles to create a mirror-like finish.
5. Chromeplated - Chrome plating is a surface treatment process that involves applying a thin layer of chrome to a metal surface. The process is used to create a shiny, mirror-like finish that is both durable and resistant to corrosion.
6. Powdercoated - Powder coating is a finishing process that involves applying a dry powder to a metal surface and then baking it in an oven. The heat causes the powder to melt and form a durable, protective coating. Powder coating is available in a wide range of colors and finishes.
7. PVD coating - PVD (Physical Vapor Deposition) coating is a surface treatment process that involves depositing a thin layer of material onto a metal surface using a vacuum chamber. The resulting coating is extremely thin, but very durable and resistant to wear and corrosion.
8. SURTEC650 - SURTEC650 is a surface treatment process that is designed to both clean and passivate metal surfaces. The process involves applying a chemical solution to the surface, which removes impurities and creates a protective layer that is resistant to oxidation and corrosion.
Advantage Of Machining Aluminum Alloys:
The aluminum material is light rather than other metals.
It is very easy to machine whatever cnc machining, cnc milling, cnc turning, or extrusion processing.
It is easy to have a secondary process, such as polishing, shaping, coating, and painting, etc.
The aluminum material is softer than other materials, so easy machining process.
It has good performance for vents, heat sinks, etc, so it is more applicable for vent parts for PC, etc.
How CNC Work Is To Proceed:
1. Getting the quote: All it takes is a drawing, send us your drawing (2D or 3D drawings)and we’ll have a quote for you within 24 hours. No 3D drawing? No problem. Our engineers can work with you closely from the original 2d drawing to the final 3D drawing created for your approval, you need to get on the road to production.
2. Placing the order: Our engineering team will be checking out the project's construction in the early stages, and will quote you for approval, then you will place an order with us, and your projects will be automatically put into our production machining line.
3. Making the parts: Our production team will keep your projects delivery time shorter, and keep production photos and stages for you, meanwhile, our quality inspectors check these parts, and provide the production grade and testing report, as usual, we will have a quick turnaround for parts in 3-7 days, but depend on parts order quantities and complexity, as well as parts finishing.
We have figured out better ways to do your CNC machining process, By simplifying the process into a few steps and maintaining a steady stream of communication with you, the customer, we make it easy for you to move from concept to finished part as smoothly as possible.
4. Inspections
In-process inspections are in the form of first article inspections and operator inspections to ensure our quality and the on-time delivery of completed orders to our customers.
Finished CNC machining products are subjected to the final QC inspection. First, inspectors verify that all specified and in-process inspections have been completed. Then they perform the remaining inspections and tests necessary to complete the evidence of product conformity. Results of all inspections and tests are recorded and only products that pass the final inspection process are packaged and shipped.
5. Packing and Shipment
The parts must be clean, without burrs, all qualified products will be individually packed by PE bubble bag, and use carton for shipment.
Can be customized according to customer requirements packaging equipment.
Why Choose Us?
1. Experience
Our engineers have built up rich, deep experience from many previous projects, so they can handle complex and precision parts in several industries without a problem.
2. Advanced Equipment
RuiXing has extensive in-house equipment for both manufacturing and testing. Your parts will be manufactured and inspected with our advanced in-house equipment, including Projecter, 3-, and 4-axis CNC milling, CMM, and X-RAY Material Tester.
3. Fast Turnaround
On average we return quotes within 24 hours, parts ship within 7 days or less, and we have a 99% on-time delivery and quality rate.
4. ERP System
Each job along with every part is tracked on our ERP system. This high-end software program allows us to track unlimited historical data including machine operator efficiencies, machine production, part quotes, revision changes, and more.
This also allows for easy search, reuse, and adaptation to other product development efforts – resulting in faster time-to-market, higher quality, and lower cost.